Tech

Leading-edge clients deserve cutting-edge technologies.

Value-adding tools

Finely tuned processing that runs like clockwork.

From prototype to mass production

We want your business to prosper, so we’re happy to share our experience and add value to your project through engineering and innovation. For instance by helping you reduce the number of processes to cut cost, eliminate risk, and reduce emissions.


We do it through continuous investment in our 25 in-house processes, which meet an exceed all requirements of scale and complexity - from prototypes and single component production to small batches and regular mass production at different stages of completion.

Cross cutting

Band sawing technical specifications:


  • AmadaHFA-400W (max ø420 mm; 415 x 415 mm)
  • Bianco ATR AU170 (max ø170 mm; 160 x 160 mm)
  • Bianco370A (max ø280 mm; 330 x 240 mm)
  • Shark332NC5.0 (max ø300 mm; 330 x 260 mm)

 

Automatic cutting line technical specifications:


  • Adige Full automatic cutting line with integrated deburring and length control.
    Tube length 6.500 mm. Cutting length 20 – 1.500 mm, max ø80 mm.
  • Bianco 370A automatic bandsaw. Max capacity ø300 mm.
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Cross cutting

Cross cutting

Band sawing technical specifications:


  • AmadaHFA-400W (max ø420 mm; 415 x 415 mm)
  • Bianco ATR AU170 (max ø170 mm; 160 x 160 mm)
  • Bianco370A (max ø280 mm; 330 x 240 mm)
  • Shark332NC5.0 (max ø300 mm; 330 x 260 mm)

 

Automatic cutting line technical specifications:


  • Adige Full automatic cutting line with integrated deburring and length control.
    Tube length 6.500 mm. Cutting length 20 – 1.500 mm, max ø80 mm.
  • Bianco 370A automatic bandsaw. Max capacity ø300 mm.
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Laser cutting

Laser cutting

Fiber laser cutting technical specifications:


  • Bystronic ByStar Fiber with ByTrans 4kW 3015 3.000 x 1.500 mm, max 20 mm carbon steel
  • ByTube 130 from ø10 to ø130 mm
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Revolver punching / Hydraulic punching and shearing

Revolver punching / Hydraulic punching and shearing

Revolver punching technical specifications:


  • PrimaPower PG1530 + LST loader 1.500 x 3.000 mm
  • PrimaPower PS1530 + CE loader 1.500 x 3.000 mm


Profile iron shears technical specifications:


  • GEKA Hydracrop with 5 working stations: punching, notching, shearing of flat bars, angles, and round bars.
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Pressing

Pressing

Technical specifications:


  • 135 ton Hydraulic APT: L x W x H = 1.000 x 1.000 x 500 mm
  • Eccentrics coil press 150 ton
  • 8 Eccentric presses (16 to 100 tons)
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Edge Bending

Edge Bending

Technical specifications:


  • 2 Bystronic Xpert 3.000 mm – 150 tons
  • 2 Bystronic Xpert 1.530mm – 80 tons
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Machining

Machining

CNC milling technical specifications:


  • Mazak VTC 760C x,y,z = 1.740 x 760 x 660 mm
  • CME 5000 Bed milling – 5 axes x, y, z = 5.000, 1.500, 2.000 mm round table ø2000 mm


Manual milling technical specifications:


  • MINTOS milling 400 x 800 mm
  • Press drill´s
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Deburring

Deburring

Technical specifications:


  • Costa deburring machine MD4CCV1150
Welding

Welding

Technical specifications:


  • TIG welding
  • CMT welding
  • MIG/MAG welding
  • Laser welding
  • Stud welding
  • Spot welding


Robotic welding specfications:


  • CMT/MIG/MAG
Surface treatment

Surface treatment

Technical specifications:


  1. Gema powder coating cabin,4 stage ironphosphate pre-treatment: L x W x H = 1.500 x 500 x 2.000 mm

  2. Cleentek Inline Compo cleaner 1.040 x 400 x 200 mm

  3. Manual powder paintline complex:


  • 3 m2 Blasting booth L x W x H = 8,5 x 3,9 x 3,9 m, with 2 types abrasives: steel grit & corundum
  • 27 m2 Powder paint booth L x W x H = 7,0 x 3,9 x 4,0 m
  • 18 mPolymerization oven L x W x H = 7,0 x 2,6 x 3,8 m
  • Overhead transport system (max 1.000 kg)
Assembly

Assembly

When we handle the assembly of your items in-house and on-site, you benefit from cost-effective production and simplified handling with reduced risk of damage and significantly lower production cost.

Our assembly department corrects minor faults and performs quality control according to your specifications, and we provide custom branding packaging and print manuals if needed. Fully assembled items can be delivered directly to client or end customer.


  • We advance your production with fewer stages and lower cost
  • We purchase of semi-manufactured products and assemble them for you
  • We reduce the number of production stages to reduce risk of damage
  • We test, pack and ship your finished items
Other

Other

Technical specifications for tool manufacturing ovens:


  • Scandia KHE150 Max. temp. 1300C for hardening
  • Scandia VHE120 Max. temp. 750C for tempering, dimensions: 500 x 800 x 400mm


Technical specifications for wire cutting:


  • GF Agie E600 for 1.030x800x350mm
  • GF Agie Drill EDM
Subcontractors

Reliable subcontractors

Streamlined outsourcing efficiently compliments our in-house capabilities


Trusted partners standing by

Jensen Metal has a network of competent and reliable partners who provide the processes we do not have in-house. We evaluate our subcontractors regularly to ensure that they meet both our and your requirements at the highest standards.


  • Water cutting
  • Plasma cutting
  • Hardening
  • NDT (X-Ray ET)
  • Chrome plating
  • Hot-dip galvanizing
  • Wet painting
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